"Monolithic Copper Integrated Circuitry supporting Multi-layer MEMS" 
Phase Two Finalist, SRC Copper Design Challenge 


Download the Semicon West Poster1 (PDF) and Poster2 (PDF)
Download the SRC Techcon Extended Abstract (PDF)
 
Links to Press Releases: SRC , Semibiznews.com , Yahoo! 


Phase One Downloads:
Phase1 Report (PDF)  , (Compressed PS) 
ISSCC Poster (PDF) 

Design Team Members: David Winick, Bruce Duewer, Alan Glaser, David Nackashi, John Wilson 
Affiliation: North Carolina State University 
Contact: David Winick, EGRC Bldg., Rm. 438, 1010 Main Campus Dr., NCSU, Raleigh, NC 27695-7914 

Abstract
In this entry we explore post-processing of the UMC Cu chip for distributed micro-systems design. Microsystems technology involves the creation of sensors and/or actuators integrated with control circuitry. This is also sometimes termed systems-on-a-chip ("SoC"). Currently available processes for such systems either limit the designer to very simple mechanics (e.g., iMEMS), or to a lateral separation of the mechanical and circuitry planes (e.g., M3S, or SmartMUMPs). For advanced micro-systems applications, such as distributed control of "smart" sensor/actuator arrays, better integration is necessary. The eventual availability of the UMC Copper process, in combination with our development of a post-process release sequence, will make viable the design of such systems. Higher melting points, electromigration resistance, Damascene etch barriers and CMP planarity make Copper attractive for post-processing. Our chip development efforts include design of a post-process sequence, structures for process monitoring of that sequence, structures for determination of copper thin-film mechanical properties, and a state-of-the-art micro-system array that will demonstrate feasibility of distributed sense and control in the UMC Cu process.