Dr. D. Kurt Gaskill, Senior Scientist
Advanced SiC Epitaxial Research Laboratory, U.S. Naval Research Laboratory, Washington, DC 20375
Graphene, discovered less than 7 years ago and subject of the most recent Nobel Prize in Physics, is the thinnest known substance in the universe and has properties superior to all other materials known to man. For this reason, it has rapidly risen as a leading candidate material for transparent conductors; ultra-strong membranes for electron microscopy; touch screen and flexible electronics; atom-sensitive balances; individual gas molecule sensors; and low power, high frequency mm-wave/THz receivers for sensing applications. Recently, there has been tremendous progress in the fabrication of epitaxial graphene (EG) RF devices . Understanding the initial steps of graphene growth is paramount to future EG growth control strategies for continued device progress. In this regard, we present recent results in two areas of EG synthesis: graphene "island" formation on (000-1) [C-face] 6H-SiC and single layer graphene growth on (0001) [Si-face] 4H-SiC step-free mesas (SFMs).
Through control of temperature and Ar pressure, graphene epitaxy can be slowed, resulting in local areas of growth on the C-face of SiC . These "islands" are thought to represent early stages in graphene growth. In all cases examined, the islands nucleated from threading screw dislocations associated with the substrate. We used optical and scanning electron microscopy, electron channeling contrast imaging and Raman spectroscopy to take "snapshots" of the growth process from island to complete film.
To aid in understanding EG synthesis on the Si-face of SiC without the impact of substrate defects, we investigated its growth on SFMs. SFMs were formed by a kinetically-controlled lateral step-flow SiC growth process at 15800C on (0001) 4H-SiC substrates patterned with mesas . When threading screw dislocations are not present on a mesa, the SiC growth process results in atomically flat surfaces. Subsequently, EG was grown in a 100 mbar Ar ambient at 1620Â°C on an array of SFMs with side lengths ranging from 40 ?m to 200 ?m. For short growth times, partial graphene coverage of SFMs was observed suggesting a growth mechanism limited, in part, by C surface diffusion. For long growth times, complete EG mesa coverage was established and the step bunching morphology typically observed on conventional basal plane substrates was not found. In addition, mesa graphene was found to have other properties that differ substantially from EG grown on conventional basal plane substrates, e.g., Raman spectroscopy implied that bilayer graphene can be naturally formed.
Dr. D. Kurt Gaskill (publications > 140, patents = 5) did his graduate work in hyperfine interactions in liquid semiconductor alloys (Physics, Oregon State U. 1984). He became a National Research Council Postdoctoral Fellow at NRL in 1984 and performed research on the growth of epitaxial GaN using alternative chemistries. He became a member of NRL's technical staff in 1987 and has conducted research in the epitaxial growth, in-situ characterization of growth, and electrical and spectroscopic characterization of various III-V semiconductors. In the last few years, he has lead the SiC epitaxial research effort focused upon alleviating the problems of certain extended and point defects in power electronics. In addition, he leads the epitaxial graphene research effort and is currently the NRL PI for the DARPA CERA Phase II Program.